FridayOL

Dublin, Ireland – Irish refineries and those across Europe are facing a significant challenge: iron poisoning in Fluid Catalytic Cracking (FCC) units. This issue, stemming from feedstocks containing high iron content, drastically reduces catalyst activity, increases coke formation, and ultimately impacts refinery profitability. Ketjen Corporation, a renowned leader in catalyst and specialty chemicals, is proud to announce a revolutionary solution: SaFeGuard™, a groundbreaking catalyst technology designed to effectively mitigate the detrimental effects of iron poisoning.

For years, refineries have struggled to find a reliable and efficient way to combat this persistent problem. Traditional methods often involve costly feedstock pre-treatment or frequent catalyst replacement, both of which significantly impact operational expenses. SaFeGuard™ offers a far more compelling alternative.

The Science Behind SaFeGuard™

SaFeGuard™ utilizes a proprietary formulation and advanced manufacturing process to create a catalyst that is remarkably resistant to iron poisoning. It works by selectively binding and sequestering iron contaminants, preventing them from deactivating the active catalytic sites. This allows the FCC unit to maintain optimal performance even when processing challenging feedstocks.

Impressive Results from Commercial Trials

The effectiveness of SaFeGuard™ has been rigorously tested and validated. A recent, full 30-day commercial trial at a major European refinery yielded remarkable results. The trial demonstrated a significant improvement in catalyst activity, reduced coke formation, and a noticeable increase in overall FCC unit efficiency. Furthermore, the trial showcased a substantial reduction in the need for catalyst replacement, resulting in significant cost savings for the refinery.

“We’re incredibly excited about the potential of SaFeGuard™ to transform the way refineries operate,” says a Ketjen spokesperson. “This technology represents a major breakthrough in FCC catalyst performance and offers a compelling solution to a widespread industry challenge. We believe SaFeGuard™ will become an indispensable tool for refineries seeking to maximize efficiency and profitability while operating in demanding environments.”

Benefits of SaFeGuard™

• Enhanced Catalyst Activity: Maintains optimal performance even with high iron feedstocks.
• Reduced Coke Formation: Minimizes deactivation and extends catalyst life.
• Increased FCC Unit Efficiency: Maximizes throughput and yield.
• Lower Operating Costs: Reduces catalyst replacement frequency and feedstock pre-treatment needs.
• Improved Profitability: Contributes to a stronger bottom line for refineries.

Ketjen Corporation is committed to providing innovative catalyst solutions that address the evolving needs of the refining industry. SaFeGuard™ is a testament to this commitment, offering a powerful and sustainable solution to the pervasive problem of iron poisoning in FCC units. Refineries across Ireland and Europe are encouraged to contact Ketjen to learn more about how SaFeGuard™ can benefit their operations.

Contact Ketjen Corporation today to discuss your specific needs and discover the SaFeGuard™ advantage.